Savvy manufacturers never stop looking for ways to reduce costs and improve productivity… Even though the in advance expense of electricity tools is without a doubt attractive, pneumatic tools provide a lower sum total of ownership and greater throughput in the lon run.
Industrial air grinders give you a completely different value proposition than electric grinders. They are engineered for longevity, efficiency, and above all safety. Air powered grinders are increasing in popularity because of the benefits provided regarding their cost. Adopting air powered grinders results in greater financial savings through the entire life of the tool.
In the following paragraphs, we explore 5 obvious benefits afforded by the use of industrial grade pneumatic grinders.
1. Non recourse of electrical Shock
Grinders of most varieties are often used in environments where moisture, conductive materials, and flammable liquids exist. Damaged cords and wires pose a hazard to operator safety resulting from electrical shock. Furthermore, metal fabricators often rely on flammable chemicals, like acetone, to completely clean and prep metals ahead of welding. Pools of spilled liquids can quickly be ignited by faulty electrical cords. Additionally, vapor concentrations may be higher when employed in confined spaces including those perfectly located at the mining and tank cleaning industries. In comparison, air tools require no electricity, as well as their rotary vane air motors generate no spark. Pneumatic grinders therefore produce a safer office which cuts down on odds of generating OSHA violations. Simply put, air tools are safer than electric tools because an air hose will never emit a spark and is found in wet conditions.
2. Superior Ergonomics and Chance to Weight Ratio
Pneumatic grinders give you a better power to weight ratio than electric grinders. The bottomline is, pneumatic grinders produce more horsepower in the smaller and lighter package. Misleadingly, electric tool manufacturers often classify the potency of their tools with the wattage fed inside their electric motors (incidentally 750 watts equals roughly 1 horsepower). What’s not produced in electric tool specifications is that the power fed to the motor is not same wattage that comes to fruition at the spindle with the tool. The truth is, only 50% to 60% in the rated wattage actually concerns the abrasive or accessory. In comparison, with pneumatic grinders, power in equals power out. A cloak motor rated for 1 horsepower will supply that same quantity of chance to the tool.
3. Increased Productivity
Let’s put ergonomics and ratios aside for just a moment. If increasing worker output is a priority for your operation (and when isn’t it?), pneumatic grinders may help you meet your purpose. When making use of grinders of any type, Revolutions Each and every minute (RPM) play an important role in the material removal equation. Abrasive products (grinding wheels, fiber discs, flap wheels, etc.) are engineered to perform optimally at a specific RPM. Fortunately, modern pneumatic grinders have a speed control mechanism, (also known as a governor), that ensures proper RPM by regulating the air flow towards the tool. Since the operator places downward pressure for the abrasive, the governor “opens up”, increasing air flow towards the motor and ensuring the proper spindle speed.
4. 100% Duty Cycle + Top rated in Harsh Environments
Mitch Burdick, an item Manager for Power Tools at Bosch says: “The two biggest threats affecting electric tool life are dirt and and also heat – dropping them in water, or baking them within a hot sun doesn’t help either.” By their very nature electric motors possess a rated duty cycle which should be respected. Without a periodic rest, heat generated from the motor itself will diminish performance and ultimately cause premature tool failure. In fact, for each 4 minutes running, an electric powered grinder is made to get one minute of rest.
Furthermore, the generation of particles is built into any material removal process. With all the open grate style motor compartments necessary for cooling, electric tool motors are more susceptible to the accumulation of dust and debris. On the other hand, Industrial Grade Air Tools are designed particularly for used in foundries, shipyards, offshore oil platforms, power plants, metal fabrication facilities, and petrochemical refining plants. Air tools possess a 100% duty cycle, meaning they’re made to run Round the clock 7 days a week (when in combination with a filter regulator lubricator). Air tool housings are constructed with aluminum or steel, not ABS plastic which makes them more resistant to the impact from repeated drops. Pneumatic grinders could even be used underwater when the exhaust is vented above the surface!
5. Simplicity of Servicing and Sustainability
An advert grade grinder isn’t a disposable machine and does not immediately find themselves in the landfill as being a “disposable” commercial electric grinder. Pneumatic grinders might be updated and stay periodically rebuilt often times over. The common electric tool maintenance interval is between 60 and 120 hours after which it the tool will typically need, at the very least, a fresh pair of brushes. Comparatively, a garage / maintenance grade air tool averages 200 hours between service intervals while a really industrial grade air grinder can increases to 2000 hours between tune ups. When it’s time to service your air tools, convenient and clearly labeled kits can be purchased that contain the most typical wear parts.
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