For a process that is ancient printing on fabric has gone by way of a very rapid amount of development and modify in the last a decade.
Screen-printing fabric using flat screens continues to be the well-established strategy for applying colour and style to fabric alternatives. This technique was ideal for medium to large runs. For very high volume, rotary screen-printing was the traditional process. The set up costs to engrave and convey the screens were extremely high speculate of the size runs these folks were probably the most economic.
Small runs just weren’t economic using either of the techniques for fabric printing. This made the tiny runs very costly because of the high build costs and in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest manner of fabric printing. Digital fabric printing introduced an entirely new concept whereby small runs might be done at a less cost. Printing digitally onto fabrics made out of polyester has reached new heights due to continuous development work by fabric manufacturers who will be committed to this manner of printing on fabric.
Stunning outcomes are now being achieved on fabrics and this can be affecting a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furniture, window treatments, roller blinds etc. Printing on fabric because of this ever-increasing range of applications demands careful and continuous development and research. This ensures the fabrics work when utilized on a variety of digital printing machines using the wide combination of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the fabric to be sure the printer gets the optimum performance in the ink, machine and rip used. This may then give high definition, brilliant strong colours and when essential for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably produces the the best results advances in UV inks means that results have improved dramatically in recent times. The inks have grown to be more flexible making suitable for textile printing. In addition to this Latex ink technology does mean the inks are suitable for textiles. This can be further evidence of the need for fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines and the inks.
A recently available development has seen the roll-out of two eco-friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics that are compostable and biodegradable has become increasingly more significant as landfill taxes carry on and rise rather than forgetting that polyesters fabrics can needless to say be recycled. This is particularly very important to those companies who will be aware of the growing interest in more green products.
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